Contract Manufacturing
MTL Advanced is a dynamic, fast moving technology-based contract manufacturing specialist in the metal sector.
Contract Manufacturing
Our core mission is to provide specialist engineering and contract manufacturing services utilising our unique capabilities to add value to our clients’ supply chains. As part of one of Europe’s largest fabrication and contract engineering groups, we operate from our Rotherham-based Head Office and primary manufacturing facilities, boasting 388,000 sq. ft. of factory space set in 13 hectares of private land.
MTL Advanced process in excess of 25,000 tonnes of material annually, handling all sizes and types of work in a wide array of materials including carbon steel, aluminum, stainless steel, high strength steel, weathering steel, armoured steel to name but a few. We offer exceptional customer service with industry leading quality metrics and On-Time-In-Full delivery performance better than 98%. We collaborate with our customers through our design for manufacture service to improve product design and provide cost reduction proposals. Our state-of-the-art facilities offer a turn-key capability to our customers from design support to volume manufacture. Our manufacturing footprint along with the latest automation allows us to manage high volume production for our customers.
Large-Scale Laser Cutting, Press Braking, and Precision Engineering
We can easily laser cut 14m long x 3.3m wide parts with bevels and can form complex components with up to 0.5 degrees of accuracy using the world’s largest robotic press brake. Our continued investment in the latest CNC machining equipment enables parts to be processed to meet customer quality and delivery requirements.
We provide coded welding and fabrication services in our 150,600 sq. ft fabrication space with 17 x modern robotic welding systems. Our customers, spread across the globe, rely on us for our expertise and knowledge of specialist materials such as wear-resistant steels, high-strength steels, and armour plate-manufactured components and fabrications.
Materials
We hold a vast range of stock plate material in-house, whether it be for meeting a ballistic threat level specification to relining a bucket from Hardox® plate.
Our relationship with the major steel mills in both Europe and the USA allows us to respond quickly to our customers’ requirements using some of the best materials on the market.
As the largest Hardox® Wearparts Centre in the UK, we have a wealth of experience in manufacturing parts from abrasive resistant and high-strength steels, working on even the most demanding applications.
Specialist Steel
- Hardox®
- Strenx®
- Corten
- Zintec
- Raex
- Hastelloy
- Optisheen
- Cromweld
- Domex
- Titanium
- S690QL
- Copper
- Brass
Armoured Materials
- Armox®
- Mars
- Difender
- Armoured Titanium
- Armoured Aluminium
Mild Steel
- S275
- S355
- S355JR
- S355J2
- S355MC
- Galv/Galvanised Steel
Stainless Steel
- 304 stainless steel
- 316 stainless steel
- Polished stainless steel
- Brush finished stainless steel
- Patterned stainless steel
Aluminium
- Aluminium 1050
- Aluminium 5083
- Aluminium 6082
Ensuring On-Time In-Full Deliveries
At MTL Advanced, we’re continually seeking ways to improve our services and deliver greater value. That’s why we’ve implemented a cutting-edge Barcode Inventory Management System, designed to enhance the quality, speed, accuracy, traceability, and efficiency of our operations. Most importantly, this system enables us to deliver your orders On-Time In-Full, ensuring you get what you need exactly when you need it.
How it directly benefits you:
Implementing this advanced system is a testament to MTL Advanced’s commitment to innovation and efficiency. By leveraging the power of this revolutionary platform, we have enhanced our operational capabilities, reduce costs, and improve service delivery to our clients.
- Faster Turnaround Times: With real-time tracking and precise barcode scanning, we ensure the products you need are always in stock and ready for dispatch, minimising delays and streamlining your experience.
- On-Time In-Full: Ultimately, this system allows us to manage the movement of parts around the business with far greater efficiency. As a result, we can ensure the timely and complete delivery of your orders: On-Time In-Full, every time.
- Enhanced Traceability: Every item is fully traceable from the moment it enters our system, providing full visibility across the supply chain. This helps improve compliance, accountability, and transparency for you.
- Enhanced Accuracy: By automating barcode scanning and data entry, we significantly reduce manual errors. This leads to more accurate inventory records and better overall management.
- Informed, Efficient Decision-Making: Our new system provides detailed reports and analytics, helping us optimise stock levels and strategies to better meet your needs—so you benefit from faster, smarter service.
Design for Manufacture
Our Design for Manufacture team has over 25 years’ experience utilising the latest design and simulation software, which can accommodate Catia, Solidworks, Inventor etc.
The service allows us to provide customers in a range of industries with the fast turnaround they they require. Since launching the DFM service, it has improved functionality and manufacturability as well as providing significant cost savings for customers.
Robotic Automation
Ongoing investment in state-of-the-art manufacturing equipment and automation technologies is key to our success. We currently operate four 640-tonne CNC press brakes, one of which is equipped with a robotic handling system that can handle parts up to 600 kg and press materials up to 60mm thick. In addition, we have nine robotic welding cells, further enhancing our production capabilities.
This ensures outstanding repeatability, speed, and precision in our welding and fabrication operations. This advanced setup allows MTL to maintain high production volumes while adhering to the highest quality standards. As part of a recent £10m investment in a new 68,000sq ft Advanced Manufacturing Centre, MTL also recently installed a state-of-the-art fully automated welding line for high volume and complex high strength steel structures.
Trusted to Deliver
Why choose MTL?
Excellent quality, outstanding on-time delivery performance and a collaborative approach to customer service are our strongest selling points. We have forged long term supply partnerships with some of Europe’s largest OEMs by consistently meeting our customers’ challenging production schedules and adding value to their supply chain.
We constantly invest in the very latest innovations to enable us to offer a first in-class contract manufacturing service to our customers.
Our Manufacturing Capabilities
Fabrication & Assembly
MTL is recognised as a leading global supplier of fabricated components and holds an impressive range of approvals/standards for various grades of carbon steels and aluminium.
Laser Cutting
MTL are experts in laser cutting and have become a reputable global supplier of laser cut parts. Starting as a laser cutting company, it has remained at our core as we have gradually expanded to offer a wide range of services.
CNC Machining
MTL is a large scale manufacturing specialist with a wide range of capabilities. We continually invest in the highest quality CNC machinery throughout our facility.
Press Braking/Folding
MTL are experts in laser cutting and have become a reputable global supplier of laser cut parts. Starting as a laser cutting company, it has remained at our core as we have gradually expanded to offer a wide range of services.
Shotblasting
We provide in-house wet painting, shot blasting and powder coating services to a range of industries including defence, rail, automotive, oil and gas, recycling and many more.
Wet Painting
We offer professional in-house wet painting, shot blasting, and powder coating services to a diverse range of industries such as defense, rail, automotive, oil and gas, recycling and many others.